The 3D embroidery technique offers versatility in printing on various fabric types with high quality and detail precision. This process allows for the creation of images with numerous colors and unique designs. It involves combining multiple dot units to shape the image, resulting in a durable outcome. A digital embroidery file is created containing all the work details and machine settings. The article is placed under a large sewing machine with heads capable of holding up to 12 needles (thus allowing for the embroidery of up to 15 different colors in a single pass - variable data depending on the size of the print area).
3D embroidery offers versatility as it can be used on smooth and rigid surfaces, such as hats. However, this technique may not be suitable for all logos or images, unlike traditional embroidery. It allows for customization of various fabric types with high craftsmanship and impeccable execution, providing an extraordinarily visible effect compared to traditional embroidery.
One significant advantage of 3D embroidery is the ability to use a large number of colors within the same customization. However, achieving a perfect match with the Pantone color of the logo may not be possible, unlike digital prints. It is important to note that a wide range of shades can be created. Additionally, the embroidery machine can vary the point density to create light and shadow effects. 3D embroidery allows for printing from 12 to 15 colors within the same image (variable data depending on the size of the print area). It can be used on various materials such as polyester, nylon, fleece, and cotton, on both flat and irregular surfaces. Selecting fabrics resistant to the printing process without suffering structural damage is crucial.
The maximum number of printable colors for 3D embroidery is 15 per image. However, this depends on the size of the print area.
Modern 3D embroidery printing facilities incorporate computerized machines that allow for the creation of complex and detailed designs with extreme precision. These machines, often equipped with programmable software, offer the flexibility to adapt designs to various types of fabrics and clothing. This is advantageous for large-scale productions such as corporate uniforms, sportswear, and promotional products. Once the design is created, it can be reproduced consistently across multiple items, providing uniformity to production even when changing fabric or product types.
The management of 3D embroidery printing facilities and initial design processing may require significant investments. Therefore, this printing method is suitable for large print runs and is not recommended for small quantity orders.
The embroidery process is applicable to various fabric types. It is predominantly used for towels, blankets, hats, folders, backpacks, computer bags, t-shirts, and sleeveless shirts.
Management of 3D embroidery printing facilities and initial design processing may require significant investments. While this printing technique offers an elegant and extremely durable three-dimensional effect, it is generally more expensive than other traditional printing methods.
